Red Bull Training Facility

Start Date: September 2024
End Date: February 2026

Red Bull Training Facility, Morris Township, New Jersey

Spanning 80 acres, this state-of-the-art athletic complex was designed to support both professional and youth teams through a modern, highly coordinated campus development. The project includes five buildings — A, B, F1, F2, and F3 — highlighted by a cruciform-shaped facility containing locker rooms, training and physiotherapy areas, a gym, dining facilities, academic spaces, and administrative offices.

Concrete was utilized throughout all five buildings for structural foundations and major structural components, including footings, grade beams, foundation walls, slabs-on-grade, and metal deck placements. In total, the project required approximately 7,800 cubic yards of concrete and 301 tons of rebar fabricated on-site.

The project’s peak construction phase occurred during the height of winter, requiring extensive cold-weather concrete procedures to maintain quality and schedule. Ground heaters and heated hoses were used to thaw and prepare subgrade conditions prior to slab placement, while buildings were fully enclosed with tarps from the metal deck to grade. Temporary heating systems were installed throughout the structures to maintain proper curing temperatures and provide safe working conditions during freezing weather.

The project also demanded a high level of coordination and precision due to complex embed and elevation requirements. Curtain wall embed plates and adjacent heater box-outs were required at varying elevations within the same slab areas, necessitating careful layout, custom fabrication, and innovative problem-solving. Materials were fabricated on-site to ensure proper alignment and allow installations to be completed accurately during the initial placement sequence.

The structure consists of cast-in-place concrete integrated with a structural steel frame, with concrete placed on metal decking systems throughout the project. All concrete elements — from stairs to slabs — were completed to specified finish and performance standards. Where slab coring and modifications became necessary due to coordination adjustments from other trades, all affected areas were properly restored and refinished to maintain a consistent appearance and high-quality final product.

The completed development reflects exceptional coordination, technical execution, and durability, delivering a modern training environment built to support long-term performance and growth.

Projects

Morris Township, NJ